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Expanding Toppan's Consigned Filling Service with High-Speed Cartocan
Filling Machines |
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Cartcan
The Cartocan paper-based beverage container is able to store
product content for long periods at normal temperature. The
Cartocan made its market debut in 1996, and has been well
received throughout Japan and elsewhere. In fact, in October
1998, Toppan initiated a commission-based filling operation
in Kyushu to meet the rising demand for the Cartocan filling
service. Recently, we also developed an aseptic high-speed
filling machine jointly with Shikoku Kakoki Co., Ltd. The
machine is now fully operational at the Mori Nyugyo factory,
one of our commissioned Cartocan filling plants, where it
works in conjunction with a number of conventional filling
machines.
The new, high-speed machine fills 21,600 cans per hour, a
threefold increase over the filling rate by conventional units.
Drawing on the unique functionality of Toppan's Cartocan and
the advanced filling-machine development skills of Shikoku
Kakoki, the filling machine is the world's fastest for use
with paper-based liquid containers. In addition to its high-speed
filling function, the machine promotes a high level of quality
control by allowing an aseptic environment and improved line
operation.
The unique Cartocan has indeed taken root in the market. Importantly,
consumers recognize the difference between Cartocan and other
containers. For example, the product "tastes" different when
packed in a Cartocan, since the container is filled in an
aseptic environment. As we enter the 21st century, Toppan
will be working to reduce costs and meet the diverse needs
of our customers, while developing applications in non-beverage
fields and capturing a bigger share of the overseas market.
Cartocan Features
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Long-term preservation: Normally 180 days at
normal temperature. |
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Wide range of vendor applications: Applicable
to both conventional and hot beverage vending machines |
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Paper seal tab: Toppan has developed a paper
seal tab as an alternative to the conventional aluminum
seal. |
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A stylish design that is easy to use: Straw
attachment and embossing are possible. |
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Multi-shrink packaging: Cartocan requires less
space during transportation than containers shipped
in corrugated boxes, thereby reducing disposal waste. |
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High-Speed Filling Machine Features
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The world's fastest paper-based liquid container filling
machine, at 21,600 cans per hour. |
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Comprehensive processing from the forming of rolled
material to aseptic filling and sealing. |
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The comprehensive forming process saves on resources
and the cost of transporting empty containers. It also
reduces required storage space. |
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